CAN Newsletter March 2008

Business Cooperations
New plant in China - Testing center
Intel CAN controller - Office in Brazil
Beijer goes shopping - Japanese Market
Application Advanced concepts in CAN machinery
Baltic Sea connection feeds electricity
Safe ride to the south
Swiss knife company uses CANopen for production
Networking systems create safety functions
Cinquecento’s transmisson communicates via CAN
Selvedge weaving machine uses CANopen
Safe communication with CAN in mobile systems
CAN system coordinates stone cutting machine
New safety functions - Power generation
Hybrid powertrain for combustion engines
Shift by wire actuator - Contrast injection system
Spindle position system - Position sensing
Cranes - Autosar platform - VW uses XC2200
Sport utility vehicle for Challenge-X competition
Electric power steering - Race car
Device CAN in the zoo
PLC - Level sensor
Power supply with CANopen interface
Encoder - Hand-wheel
Autosar - Strain-gauge
Motion controllers
Motion controllers - Hydraulics drive - HMI
HMI - Interface boards - Frequency converter
Gateways - HMI - I/O modules
GPS drives - Hybrid drive system
Control system for truck bodies
AC drives
Modular system - NMT master - PLC
Industrial PC - Interface boards
Encoders - Draw wire systems - Input module
Semiconductor CANopen driver for motion control
Data communication over DC power-lines
With embedded GPS and CAN
Transceiver - Micro-controller
Tool CAN Trainer for learning and understanding
CAN analyzer - Oscilloscope - Debugging - Diagnostic
Demo board with layer-2 protocol
Simulation tool
Software Real-time OS - Linux kernel for CAN
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PLC with integrated CANopen and DeviceNet

The german company Elau (www.elau.de) has released the C200, C400 and the C600 programmable logic controllers (PLC) as part of the PacDrive automation system with CANopen. Sercos, and other interfaces.
The C 200 can control up to eight servo axes, the C400 up to 16 axes. The C600 can process 1000 PLC instructions in 5 µsec and handle up to 99 servo axes. The company also developed the PC-based P600 controller, which integrates Windows XP operating system. In addition to non-intelligent graphic panels, which are suitable for the connection to P600, also embedded and PC panels are available. The embedded panel runs with an embedded operating system and has a 6,4‑inch color touch display. The PC panels are optionally equipped with Windows CE.Net or Windows XP. The PC panels are available in 6,4 inch, 10,4 inch or 15,1 inch, each with a color TFT touch display.
The SCL-055 is a servo drive with integrated CANopen or DeviceNet electronics and supplements the company’s PacDrive system for applications in the beverage sector. Other possible applications are all wet applications due to the IP67 protection. Thanks to its trapezoid shape, the servo drives can be integrated in the turning table and mounted next to each other.
Each drive has one connection cable only. The drive’s resolution is 1 million pieces of information per revolution. The standstill torque is 1,0 Nm, the peak torque is 3,5 Nm and the rated speed is 3000 revolutions per minute. Up to 99 SCL-055 servo drives can be handled by one PacDrive control.

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Swiss knife company uses CANopen for production

By Markus Back (Polyscope)

No other utensil is involved in as many adventurous tales as the Swiss Army Knife. A tracheotomy in an airplane, a motor repair in the wilderness or a daring escape from a burning elevator - the little red knife has proven itself to be a lifesaver time and time again. “A friend, not just a knife.” It wouldn’t be easy to write a more fitting description of Victorinox’s (www.vcorinox.com) products than the one given by this Swiss Army Knife fan from America. For decades, this quality product from Ibach, Switzerland has been placing tons of functionality in the smallest amount of space
When Karl Elsener founded the company in 1884, he surely did not dream that his pocket knife would someday be put to use in outer space. Especially since his manufacturing company was near bankruptcy before it became a success. Knifes that are industrially manufactured by a competitor in Solingen, Germany brought down the prices and ate up his entire savings. The cutler was only able to avoid bankruptcy because relatives helped him and allowed a deferral of estate funds. He did not forget that they helped him in his time of need. Later, after the success of the Swiss Army Knife, he paid back all of the estate creditors with compounded interest. But what makes the multitalented knife, 5,5 million of which are sold yearly all over the world, so successful? Company documents shed light on the secret. There it states, “The bright idea and actual recipe for success is the multiple usage of each spring”. This makes it possible to combine blades, tools and other important things for surviving in the wilderness and in the big city in a very small area. And the designers make good use of this characteristic. For mountain climbers, there is a model with altimeter, for world travelers, there is a model with an integrated alarm clock and a straight pin, and for multimedia junkies, there are models with MP3 player or a 2 GiB memory stick. And do not forget models for handymen, golfers and even for little pranksters with a saw and reamer for whittling. Imagination has no limits; nearly 100 models are now in the product line.
Special machine manufacturers
One of the most sought-after multi-tools is the Swiss Champ. It has over 30 functions with a weight of only 185 g. Combining its 64 individual parts into a whole requires 450 production steps. To remain profitable, a high level of automation is required. Special machine manufacturing employees are responsible for this high level of automation. These employees have decades of experience creating solutions, and in this way they preserve the required skills in Ibach. Because one thing is clear: Knives can be manufactured cheaper in other places.The process is basically the same all over the world. The raw materials are punched, hardened, tempered, honed, polished and then placed on a handle. Nothing special really, so there must be more to it than that. Special alloys and production processes result in versatile knives that are nearly indestructible. For example, a Victorinox that was recovered from a clarification tank four years after it fell in showed very little damage. The plastic was slightly corroded and there was a bit of oxidation on the aluminum spacers between the blades. Many other knives would have completely fallen apart after being in this highly corrosive environment for so long.
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Safe communication with CAN in mobile systems

Safety-relevant communication occurs in mobile machinery with human interaction such as in the above application

By Dr. Rolf Jung (STW Sensor-Technik Wiedemann)

Increasing requirements have caused more control units to be used in each working machine. In the past few years the vehicle wiring harness has grown tremendously and actuators, sensors and electronic control units have become interconnected. In the automotive sector CAN technology has achieved widespread acceptance.
As a manufacturer of freely programmable controlling units with CAN, STW (www.sensor-technik.de) is working on a large number of diverse applications. Example applications are mobile cranes, fork lifts and refuse collection vehicles. Over the past years users of these applications have increasingly requested functional safety. This trend requires higher hardware performance and also structured software. The integration density of micro-controllers has increased not only to accomplish specified functions of controlling units in an economically acceptable framework but also for the additionally required features of functional safety.
In safety-relevant applications control units with functional safety features diminish the risk of serious accidents or considerably reduce the loss. Safety and risk are combined in a defined context. Safety is described as a circumstance in which the determined risk of an application is less than a predefined boundary risk. An accepted risk factor is used as calculation base; this risk factor varies by application. The risk is described mainly by probability of risk and the severity of damage.
Functional safety is part of the total safety of a safety-monitored set-up, which depends on the correct function of the safety-related electronic system or external risk reducing devices. A safety-relevant system may either switch-off in case of failure or continue its functions by redundant mechanisms.
Safe controlling unit with Codesys
The electronic control units of the ESX family were primarily designed for free programming in the programming language ‘C’. Thus complex applications were to be programmed in a flexible and memory-saving manner. During development of an application experts were required with specific knowledge of the application as well as software. Development environments such as CoDeSys according to the standard IEC 61131-3 simplify programming of applications enormously. The graphical user interface is intuitive and even in complex systems changes may be accomplished with ease.
IEC 61131-3 is based on sequential execution of programming commands. The program is executed in a repeated loop, called a scan. A scan process is determined by the run-time system. The run-time system is the interface between application and operating system. The input and output conditions are simply read by or written to variables by the application program and are automatically exchanged with the operating system by the run time system.
This comfort is memory-intensive. Besides the programming language ‘C’ the STW-controllers may additionally be programmed with CoDeSys. A variety of practical applications have already been implemented and numerous useful modules and utilities are available. On one hand the modules are adapted to a distinct kind of controlling unit and on the other hand specific extensions, such as the parameter editor ESX-Kefex, are configured by the user using service tools.

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Application

Shift-by-wire actuator system integrated in automotive CAN network

Dura Automotive Systems (www.duraau to.com) has introduced a shift-by-wire (SBW) system for conventional automatic transmissions, featuring a mechatronic actuator. This system is featured on the Citroen C4 Picasso.
Designed as an add-on system, the shift-by-wire actuator system can be adapted for conventional automatic gearboxes. The system comprises an electronic control unit (ECU) and a mechatronic actuator. The ECU includes two micro-controllers with CAN interfaces. The ECU has been developed in accordance with requirements for on-board electronics, especially regarding the safety monitoring, and is integrated in the vehicle’s CAN network. Performance and safety are two key characteristics of the system, says the company. The system is capable of shifting in less than 250 ms from park to drive. The accuracy is within one-degree to the final shift position as a result of a self-learning gearbox positioning capability. Historically, the placement of shift levers in automobiles has been limited primarily to the space between the driver and passenger seats due to the mechanical cable linkage necessary to connect the lever to the vehicle’s gearbox. Shift-by-wire systems were developed to eliminate the need for the mechanical cable linkage by electronically controlling the shifting in a vehicle. The benefits resulting from shift-by-wire systems include increased flexibility in designing shifter interfaces (such as push buttons and joysticks) and improved interior space.  Shift-by-wire systems also inherently reduce noise in the cockpit, as the mechanical linkage is eliminated between the gearbox and the shifter.  
Dura Automotive Systems is a designer and manufacturer of driver control systems, seating control systems, glass systems, engineered assemblies, structural door modules and exterior trim systems for the global automotive industry. The company is also a supplier of similar products to the recreation vehicle (RV) and specialty vehicle industries.

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Device

Absolute single-turn encoders

Fraba Posital (www.posital.com) introduced a line of absolute single turn encoders featuring a CANopen interface. Measuring 35 mm, the Optocode encoders require little installation space. The devices provide IP67 protection thanks to double-sealed ball bearings and a pressed-on housing which minimizes the sealing surface. They are therefore suitable for use in rugged environments, such as in outdoor applications or in mobile machines. The encoders use an optoelectronic scanning method (based on the concurrent analysis of a Gray code pattern and two incremental tracks) to record position values. They provide a maximum resolution of 15 bit per revolution. Node address and bit-rate can be adjusted via SDO telegrams, moreover, counting direction, preset value and resolution per revolution can be programmed via the CAN network. All parameters can be stored in the encoder’s non-volatile memory. The devices are connected via a 5‑pin micro-style connector.

Absolute encoders support CANopen

Baumer IVO (www.baumerivo.com) provides a line of absolute encoders with CANopen connectivity for the increasing market of mechanical engineering The robust encoders for both for shaft and hollow shaft mount support all common CAN-based higher-layer protocols such as CANopen and DeviceNet. The company engineered an encoder that supports the CiA 417 profile utilized in lift construction. Thus the encoders are capable of direct network connection and consequently all the advantages offered by network technology starting with convenient installation up to comprehensive diagnostic options have been made available also to this branch of industry. The compact absolute multiturn encoders operate without mechanical gears but the feedback of the number of revolutions is without contact and consequently wear-free. They operate even under ambient temperatures from -20°C to +80 °C and are resistant to shocks up to 2000 m/s2. The model multivoPlus utilizes a resolution of 29 bit: 18 bit for the angular information and 16 bit for the number of revolutions. The product family offers output options either with connector, cable or corresponding customized designs. M12 and M23 connectors, PG glands or modular bus covers are the default option.

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